Search results for "Induction furnace"
showing 6 items of 6 documents
Influence of melt flow and temperature on erosion of refractory and deposit formation in aluminium melting furnaces
2002
The deposition and erosion mechanism in induction-channel furnace for Al melting in alumino-silicate refractory is considered. The possibility of simultaneous erosion and deposition in the same cross-section of the channel is shown. The chemical reaction model causing the erosion of refractory is proposed. The erosion process is described by chemically active aluminium oxides while the deposition is caused by chemically stable aluminium oxides. The variations of erosion and deposition in the same cross-section of the channel are explained by variation of the thickness of laminar sub-layer along the perimeter.
Analyses of known and new types of polyhalogenated aromatic substances in oven ash from recycled aluminium production
2003
Abstract Persistent aromatic bromine, chlorine and mixed chlorine-bromine compounds were analysed from recycled aluminium smelter (ALS) ashes to explore the impact of brominated flame retardants (BFR) on their formation. Polybrominated diphenyl ethers (PBDE) were the most abundant original BFRs found. Induction furnace ash contained tetra- to octa-BDEs about 2000 ng g −1 in similar congener ratios as the original scrap, but contents of nona- and deca-BDEs were only 25 and 5 ng g −1 indicating their significant degradation in ALS process. In the most non-polar fraction, PCB levels and profiles were similar as earlier ALS ash samples in 1990s. The highest PCB level measured was that of deca-C…
Numerical studies of the melting process in the induction furnace with cold crucible
2008
PurposeAims to present recent activities in numerical modeling of cold crucible melting process.Design/methodology/approach3D numerical analysis was used for electromagnetic problem and 3D large eddy simulation (LES) method was applied for fluid flow modeling.FindingsThe comparative modeling shows, that higher H/D ratio of the melt is more efficient when total power consumption is considered, but this advantage is held back by higher heat losses through the crucible walls. Also, calculations reveal that lower frequencies, which are energetically less effective, provide better mixing of the melt.Originality/value3D electromagnetic model, which allows to take into account non‐symmetrical dist…
Solid inclusions in an electromagnetically induced recirculated turbulent flow: Simulation and experiment
2014
Abstract The paper presents the numerical and the experimental investigation of the particle-laden recirculated turbulent flow of liquid metal that is driven by electromagnetic force. Such flow is typical for induction metallurgical furnaces. The paper describes the behaviour of solid spherical particles that are mixed in the flow from a top surface of a melt and covers 3 stages of an admixing process as well as deposition of inclusions on the wall of a vessel. Experimental investigation of particles concentration at the quasi-stationary stage is fulfilled on the basis of a novel idea: ferromagnetic particles are proposed as a physical model of non-conductive inclusions in liquid metal at t…
Analysis and Design of Induction Liquid Metal Processes Using Advanced Numerical Modelling
2019
Comprehensive knowledge of the turbulent flows, heat and mass transfer processes in the melt of induction applications is required to realize efficient metallurgical processes. Therefore, the process oriented development, design and optimization of induction furnaces for melting and casting of metals require praxis oriented simulation and analysis of the complex in-stationary turbulent melt flows and temperature distributions as well as the heat and mass transfer processes in the liquid metal. The studies, presented in this paper, demonstrate the possibilities of using advanced three-dimensional transient numerical modelling for successful simulation of the melt flow as well as heat and mas…
Tailoring the microstructure and mechanical properties of Ti–Al alloy using a novel electromagnetic stirring method
2006
The effect of melt convection during the solidification of Ti45Al55 alloys was investigated in terms of microstructure evolution and the resulting mechanical properties. The samples were subjected to conventional induction melting as well as enhanced melt stirring by an external magnetic field using a specially designed floating zone arrangement. The stirred samples showed a significant improvement of plastic deformability. A strong change in the morphology from dendritic to spherical and an increased properitectic phase fraction were observed after stirring.